Polyethylene
Foams.
Explore our range of Polyethylene Foams, featuring chemically cross-linked, non-cross-linked, and physically cross-linked options. Our materials cater to a variety of applications, including insulation, sports and leisure, packaging and more. Each material offers different benefits such as lightweight construction, insulation properties, and customisable thicknesses. These foams are available in multiple formats, including rolls, sheets, and cut or pressed parts.
Why Choose Us?
ISO 9001 Certified Processes
Ensuring consistent quality
Custom Sizes and Cut Parts
Available in multiple densities, thicknesses, sheets, rolls, and custom-cut formats
Technical Data Sheets
Available for all materials
Comparison of Polyethylene Foam Types.
Choosing the right polyethylene foam is essential for long-term performance and cost efficiency. The table below compares our chemically cross-linked, physically cross-linked, and non-cross-linked grades by density, key benefits and typical applications, to help you identify the most suitable option for your project requirements.
| Chemically Cross-Linked | Physically Cross-Linked | Non-Cross-Linked | |
|---|---|---|---|
|
Density (kg/m³) |
25, 30, 45 | 33, 50, 67 | 24 |
| Key Benefits | Lightweight with excellent insulation and thermal properties; FR-rated and anti-static options available. | Fine, regular cell structure with smooth skin surfaces; good UV and ozone resistance; low water permeability. | Fine, closed-cell structure with low water absorption and good thermal stability; performs across a wide temperature range; CFC and HCFC free. |
| Typical Applications | Thermal and pipe insulation, buoyancy aids, sound insulation, sports and leisure matting, automotive components, medical packaging. | Pipe insulation, medical devices, automotive interiors, sports equipment, flotation devices, gasketing, mounting applications (signs, mirrors, trims). | Protective and display packaging, general cushioning, expansion joints for concreting. |
Polyethylene Foam Characteristics.
Polyethylene (PE) foam is a closed-cell, thermoplastic foam known for the following core characteristics:
Closed-cell structure that prevents water absorption, helping it retain its insulating and cushioning qualities over time
Flexible and resilient, able to withstand repeated compression without permanent deformation
Good tensile strength and impact resistance, suitable for protective packaging and padding applications
Performs consistently across a wide range of temperatures
Available in densities ranging from 25 Kg/m3 to 45 Kg/m3 for our cross-linked PE foams
Supplied in a variety of colours
Available as rolls, sheets, or cut and pressed parts to suit your requirements
Polyethylene Foam Advantages.
Polyethylene foam is a popular choice across packaging, insulation, automotive and medical applications thanks to a combination of practical benefits:
Lightweight yet durable, withstanding repeated compression without losing its shape
Closed-cell structure that doesn't absorb water, making it well suited to damp, outdoor or moisture-sensitive environments
Recyclable, making it a more sustainable choice compared to some alternative materials
Good resistance to chemicals, solvents and oils, allowing it to perform reliably in industrial settings
Good thermal insulation, helping to maintain stable temperatures in HVAC systems and thermal packaging
Supplied in a range of densities, thicknesses, colours and formats, including rolls, sheets, and cut or pressed parts, to suit your specific application
Effective cushioning and impact absorption
